MAS-200 - Modular assembly system

MAS-200 is a modular training system which emulates a real industrial assembly process, incorporating the technologies required by today’s automated industry. The complete system consists of five stations. The various parts of the final assembled product (base, bearing, shaft and lid) are fed into four of the stations. The fifth station is located between the others and is responsible for transferring and assembling the parts.

Top Key Features

  • Modular training system
  • Emulates a real industrial assembly process
  • 5 independent stations
  • Completely autonomous stations for vast range of options
    Can form a complete manufacturing cell

Overview

MAS-200 is a modular training system which emulates a real industrial assembly process, incorporating the technologies required by today’s automated industry. The complete system consists of five stations. The various parts of the final assembled product (base, bearing, shaft and lid) are fed into four of the stations. The fifth station is located between the others and is responsible for transferring and assembling the parts.

The modular features of the equipment allow a vast range of options since the stations are completely autonomous, but can be assembled to form a complete manufacturing
cell. The design of the MAS-200 allows simple and quick extraction of the stations, assisting individual work with each of them. All the components of which the MAS-200 is comprised are used in industry, allowing the user to gain detailed knowledge of the technologies currently used in automated industry.

Key Features

  • Modular training system
  • Emulates a real industrial assembly process
  • 5 independent stations
  • Completely autonomous stations for vast range of options
  • Can form a complete manufacturing cell
  • Simple and quick extraction of stations
  • Designed & built with industry relevant components

Dimensions

Technical Specifications

MAS-201
843 x 580 x 1300mm
MODULESSENSORS (type & qty)INPUT / OUTPUT
Part feed
Position verification
Displacement
Incorrect part rejection
Auto switch, Reed type (x4)
Inductive (x1)
Digital 9/5
OTHER DEVICES (qty)ACTUATORS (type & qty)
Breakdown simulation system (x1) Pneumatic linear (x4)
MAS-202
743 x 580 x 1300mm
MODULESSENSORS (type & qty)INPUT / OUTPUT
Part transferAuto switch, Reed type (x4)
Vacuum pressure switch (x1)
Digital 9/5
OTHER DEVICES (qty)ACTUATORS (type & qty)
Breakdown simulation system (x1)
Vacuum pad(x3)-Vacuum ejector (x1)
Pneumatic linear (x2)
MAS-203
743 x 580 x 1200mm
MODULESSENSORS (type & qty)INPUT / OUTPUT
Part transfer Auto switch, Reed type (x3)
Barrier type photocell (x2) 
Digital 9/4
OTHER DEVICES (qty)ACTUATORS (type & qty)
Breakdown simulation system (x1) Pneumatic rotary actuator (x1)
Pneumatic gripper (x1)
MAS-204
743 x 580 x 1120mm
MODULESSENSORS (type & qty)INPUT / OUTPUT
Part transfer Auto switch, Reed type (x4)
Fiber optic photocell (x2)
Solid state (x2)
Digital 12/4
OTHER DEVICES (qty)ACTUATORS (type & qty)
Breakdown simulation system (x1)Pneumatic rotolinear (x1)
Pneumatic gripper (x1)
MAS-205A
743 x 400 x 1320mm
MODULESSENSORS (type & qty)INPUT / OUTPUT
Handling parts by external gripper
Handling parts by internal gripper
Dividing plate
Auto switch, Reed type (x10)Digital 15/10
OTHER DEVICES (qty)ACTUATORS (type & qty)
Breakdown simulation system (x1)
Bar code reader (x1)
Pneumatic linear (x8)
Pneumatic gripper (x2) 
MAS-205B
743 x 580 x 1550mm
MODULESSENSORS (type & qty)INPUT / OUTPUT
Robot Digital 7/6
OTHER DEVICES (qty)ACTUATORS (type & qty)
Robot controller unit (x1)
Programming console (x1)
Six axis robot (x1)
Pneumatic gripper (x2)

Relevant Technologies

  • Electrical panel
  • Pneumatics
  • Vacuum
  • Sensors
  • Identification system
  • Programmable controllers
  • Manipulators
  • Robotics
  • Industrial communication
  • SCADA / HMI
  • Automated systems

MAS-201: Feeding base with detection & ejection of incorrect parts
This station feeds the base which supports the final assembled product

MAS-202: Positioning of the lid
This station allows the insertion of a lid into the workpiece

MAS-203: Insertion of the bearing
The third MAS-200 station feeds a bearing

MAS-204: Insertion of the shaft
The FAS-204 station measures the height of the bearing provided by the previous station

MAS-205A & B: Transfer of the parts
This station emulates the pressing of the bearing against the base

Common element in all stations:
Power supply, air treatment unit, anodised aluminium structure, control keypad, solenoid valve block, labels for cables, electric connection terminals, speed controllers, control PLC* and user manual and practice manual.

*Options: PLC Siemens, Omron, Mitsubishi, Allen Bradley or without PLC.

Optional SCADA Tool

The MAS-200 system includes an optional SCADA tool which enables:

  • Access to the status of the various field devices.
  • Display, management and storage in the PC of information collected during the process.
  • Control and modification of the process in real time.
  • Display of the various phases of the process via a graphical interface.
  • Recognition of alarms in the event of system failures.
  • Generation of data logs and statistical data.

Downloads!!!

There are currently no videos available